In the beverage industry, as a high-end consumer product, red wine is a volatile liquid, so we should pay more attention to its packaging safety and packaging inspection to create a good consumption environment for consumers, so that consumers can rest assured when buying and drinking, while improving the company Cultural awareness and brand awareness. As the last part of the external processing of food, food packaging has the characteristic that it cannot be eaten at will. Food packaging is the guarantee of food safety, so the packaging process is the most important part of food processing, and the qualification of the packaging is the key to the success of the packaging.
System overview
The system transports the red wine bottle samples to the predetermined station in a stable and orderly manner, and then transmits the captured sample image to the high-performance GPU processing software through the high-pixel industrial camera, compares with the standardized sample and distinguishes the defective product and the good product, and controls the corresponding pneumatic components to reject defective products.
The software sets the comparison standard for the samples, and automatically record the characteristics of historical test samples, operators can control the comparison precision and choose the precision standard that best suits themselves, thereby controlling the defect rate.
The detection performance is as follows:
-Detection of the bottom of the outside of the bottle (1 set of camera): detect whether there are holes, black spots, stains, and other defects.
-Detection of the bottom of the inside of the bottle (1 set of camera): detect whether there are black spots, stains, foreign objects and other defects.
-Bottle mouth detection (1 set of camera): detect whether there are deformation, lack of material, overlap, burrs, black spots, stains, and other defects, to ensure that the bottle mouth is intact.
-Bottle body detection (8 sets of camera): inspect all appearances for defects such as black spots, stains, impurities and damage, holes, and serious uneven thickness.
-Detection speed: 200-220 pcs/min
-Detection accuracy: 0.2mm
-Precision: 99%
-Detection range: The entire bottle, including the inner and outer bottoms, and the area of the bottle mouth.
This plan is described from the following aspects: mechanical part, hardware part, and software part. The overall operation of the system is as follows:
System composition
--Mechanical part
The import and export of the conveyor belt of this equipment can be connected with the customer's on-site conveyor line. The transmission part is the core component of the system, which carries all the transmission devices and electronic hardware (industrial cameras, light sources, industrial computers, touch screens, electrical cabinet, etc.) . The transmission part adopts advanced separation technology and vacuum adsorption technology to ensure that the electronic system captures images quickly and accurately. After the detection is over, the equipment adds the function of counting the detection products.
--Hardware part
This detection system uses 11 high-pixel industrial cameras and supporting industrial lenses, with 3 sets of high-brightness stroboscopic light sources, which can truly achieve 360-degree detection of the bottle body.
The overall logic control of the system is realized by a single-chip microcomputer, and the specific functions include:
-Trigger the camera to take pictures
-Trigger light source strobe
-Trigger solenoid ejector blow to eliminate waste
-Control the belt speed
-Emergency handling in the case of material jams in system
-Trigger the warning light signal
--Software part
The software is the general control platform of the equipment, and the specific functions are as follows:
-Open and close the system detection function
-Adjustment of detection index parameters and accuracy.
-Template sampling and storage, sample detection information save and recall.
-Camera image calibration function
-The system displays real-time production information (qualification rate, total production, speed, etc.), historical production information browsing, export and save functions.
-Permission management based on the login account (such as general operation users disable parameter adjustment permissions)
-Operation and adjustment of the mechanical part of the system
(Such as open the transmission device, the adjustment of the air valve blow time, and the adjustment of the alarm signal)
-Additional functions that Party A needs to add
| System operating parameters |
| Dimensions | 2.4×1.0×1.8(m) | Power and frequency | 220V 20A 50HZ |
| Total power | 3.5kw | Air pressure | 0.5~0.8MPa Purify and oil-free |
| Working temperature | -20℃ ~ 60℃ | Working humidity | Below 50% relative humidity |
| Sample diameter | 10mm-120mm | Sample height | 20mm-200mm |
Product configuration details
Mechanical part
| Name | Quantity | Unit |
| Motor | 4 | pcs |
| Coupling | 4 | pcs |
| Bearing seat | 8 | pcs |
| Belt | 4 | pcs |
| Transmission Parts | 1 | set |
| Frame | 1 | set |
| Rocker | 1 | set |
| Whirlpool pump | 1 | set |
Examples of sample detection patterns
The patterns shown below are all real-time shots in the existing Keye detection system. The details are as follows:
The protection of packaging for products is the most basic and principled function of packaging design. The other functions of the packaging design can only continue to be designed on the premise that the protection function is realized. The protection function means to protect the contents from external impact and prevent damage or deterioration of the contents caused by light, moisture, etc. The structure and material of the packaging are directly related to the protective function of the packaging.
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Red Wine Bottle 3D Quality Control Equipment with GMP Workshop Images
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